Quality Manufacturing by DYON: A Look into Our Factories

Smart Cutting Workshop

Equipped with a fully automatic spreading machine and AI vision-powered cutting system, the smart cutting workshop revolutionizes fabric processing with precision and efficiency. The spreading machine ensures accurate tension control and automatic defect detection/marking, while the AI cutting system utilizes high-power lasers or oscillating knives, combined with AI-optimized nesting algorithms to maximize material utilization. CAD pattern data is directly linked to the cutting machine, with laser projection enabling precise positioning.
This fully automated, high-speed system enables multi-layer fabric cutting with unmatched accuracy. Intelligent nesting significantly reduces material waste, while automated cutting far surpasses manual speed and precision. Data-driven management eliminates cutting errors, enhances overall efficiency, optimizes energy consumption, and ensures centralized scrap recycling.

Environmental Impact

• CO₂ Reduction: ~40–65 tons/year (based on coal-fired power emissions)

• Equivalent to: Planting 1,000–1,600 trees annually

Smart Sewing Workshop

At the heart of our fully automated smart sewing workshop is an intelligent Flexible Manufacturing System with overhead garment transport，integrating multiple types of automatic sewing equipment (such as automatic template machines, pattern machines, nail buckle machines, keyhole machines) and automatic sewing robot units. It also features an online visual quality inspection system that captures line traces, dimensions, and defects in real time. Defective products are automatically taken off the production line for repair.

• 20–30% Faster Production – Continuous flow with zero manual handling delays

• 10–20% Higher Yield – AI quality control minimizes waste & rework

• Digitalized Process – Real-time production tracking & analytics

• Defect detection rate: >99.5% (vs. 85–90% manual inspection)

Smart Finishing Workshop

Apply intelligent ironing equipment (such as automatic ironing machines, tunnel ironing and setting machines), automated packaging lines (automatic folding, labeling, bagging/boxing, strapping), as well as intelligent warehousing and sorting systems based on RFID/UWB technology. Precise temperature control of ironing equipment. Steam recovery ensures the shaping effect and is energy-saving and environmentally friendly. The automated packaging line automatically completes product folding, label printing and pasting, packaging into boxes/bags, and sealing and strapping based on order information. The intelligent sorting system is based on the destination of the order. Efficiently distribute the finished products to the designated warehouse or shipping area. The entire process data is traceable.

• Productivity Increase: 60-80%

• Defect Rate: <0.5%

• Leadtime: Shorten 20-30%

SMART FACTORY

Smart Cutting Workshop

Environmental Impact

Smart Sewing Workshop

Smart Finishing Workshop

Our Factories